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Thermal-transfer-systems EK Series User Manual

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EK
TTPSales@thermasys.com 262.554.8330 www.thermaltransfer.com
72
FLUID COOLING
|
Shell & Tube EK Series
WATER COOLED EK
COPPER & STEEL CONSTRUCTION
Features
n
Compact Size
n
High Efficiency Finned Bundle Design
n
Low Cost
n
Optional Patented Built-in
Surge-Cushion
®
Relief Bypass
n
3/16” Tube Size
n
Heat Removal up to 400 Horsepower
(300 kW)
n
Oil Flow rates up to 80 U.S. GPM (300
Liters/min.)
n
Large Oil Connections for Minimum
Entering and Exiting Flow Restriction
n
Removable End Bonnets for easy
tube cleaning
n
Mounting Brackets Designed so
that Cooler can be Rotated in 90°
Increments
n
High Pressure Ratings
n
Complete Line of Accessories Available
Materials
Shell Steel
Tube Sheets Steel
B a f f l e s Steel
Mounting Brackets Steel
Gaskets Nitrile Rubber/Cellulose Fiber
Nameplate Aluminum Foil
Tubes Copper
Fins Aluminum
End Caps Grey Iron
Ratings
Operating Pressure/Shell side 500 psi
Operating Pressure/Tubeshell side 150 psi
Operating Temperature 250° F
How to Order
Model
Series
EK
EKS
EKM
EKF
EKFM
Model Size
Selected
Tubeside
Passes
0 - One Pass
T - Two Pass
F - Four Pass
Cooling Tube
Material
Blank - Copper
CN - CuNi
– – –
–
B a f f l e
Spacing
EK-1036
& EK-1048
Models Only
Cutaway view shows
high performance copper
tube/aluminum fin cooling
chamber with patented SURGE-
CUSHION
®
relief bypass valve.
Incorrect installation can cause premature failure.
Maximum Flow Rates
Shell
Tube Side GPM
Unit Side One Two Four
Size GPM Pass Pass Pass
500 20 13 6 N/A
700 60 24 12 6
1000 80 56 28 14
Surge-Cushion (Option)
The SURGE-CUSHION
®
is a protective device
(patented) designed to internally bypass
a portion of the oil flow during cold start
conditions, or when sudden flow surges
temporarily exceed the maximum flow allowed
for a given cooler. This device may replace an
external bypass valve, but it is not intended to
bypass the total oil flow.
Surge
Cushion
Blank - No Relief
Bypass
R - Relief Bypass
–
EK = NPT Oil connections; NPT Water connections.
EKS = SAE O-Ring Oil connections; NPT Water connections.
EKM = BSPP Oil connections; BSPP Water connections.
EKF = SAE 4 Bolt Flange (Tapped SAE) Oil connections; NPT Water connections.
EKFM = SAE 4 Bolt Flange (Tapped Metric) Oil connections; BSPP Water connections.
End Bonnet
Material
Blank - Cast Iron
NP - Electroless
Nickel Plate
–
Page view 0
1 2 3 4 5 6 7 8

Summary of Contents

Page 1 - Shell & Tube EK Series

[email protected] 262.554.8330 www.thermaltransfer.com72FLUID COOLING | Shell & Tube EK SeriesWATER COOLED EKCOPPER & STEEL CONSTR

Page 2 - Dimensions

EKwww.thermaltransfer.com [email protected] 262.554.833073WATER COOLED EKDimensionsOne Pass Flange Size 1-1/2 2 X 1.41 1.69 Y 2.75 3

Page 3

[email protected] 262.554.8330 www.thermaltransfer.com74WATER COOLED EKDimensionsTwo Pass Flange Size 1-1/2 2 X 1.41 1.69 Y 2.75 3

Page 4

EKwww.thermaltransfer.com [email protected] 262.554.833075WATER COOLED EKDimensionsFour Pass Flange Size 1-1/2 2 X 1.41 1.69 Y 2.75

Page 5 - Selection Procedure

[email protected] 262.554.8330 www.thermaltransfer.com76WATER COOLED EK50 60 70 80 90100 150 200 250 300 400 500.5.6.7.8.9123451.52.5OIL VIS

Page 6 - Performance Curves

www.thermaltransfer.com [email protected] 262.554.833077WATER COOLED EKPerformance Curves1:1 Oil to Water Ratio – High Water Usage Weight

Page 7

[email protected] 262.554.8330 www.thermaltransfer.com78WATER COOLED EK Weights (lbs) Models Net Approx. Shipping 1. EK-508-T

Page 8 - Recirculation Loop

EKwww.thermaltransfer.com [email protected] 262.554.833079WATER COOLED EKPerformance Curves10:1 Oil to Water Ratio – Lowest Water Usage We

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